MOTION CONTROLLERS

AVEOX Sensored & Sensorless Motor Controllers

Our controllers are designed to integrate with brush and brushless motors, delivering the industry’s most efficient, reliable and cost-effective motion control solutions for mission-critical applications. We offer modular designs, standard commercial off-the-shelf (COTS), or fully customized controllers tailored to your needs.

Our motion controllers incorporate AVEOX’s proprietary “Smart Start” technology, ensuring reliable and quick starts regardless of initial rotor position or mechanical load.

AVEOX’s Modular Motion Control (MMC) Platform

Offers Unparalleled Flexibility & Scalability to Meet Diverse Needs

AVEOX’s Modular Motion Control (MMC) platform is an interchangeable family of commercial-off-the-shelf (COTS) power stages and logic boards for motor control, representing a revolutionary advancement in the field of motor control systems. These sophisticated devices consist of interchangeable components that can be easily configured and expanded as required.

This modular approach allows for cost-effective customization, reduced downtime during maintenance or upgrades, and simplified troubleshooting.

MMC Power Board with Over 50 Different Configurations:

Our ruggedized universal 3-phase power boards offer isolated inputs and outputs and direct connection to application with high-vibration connectors.

MMC Controller/Logic Board:

Choose from sensorless Field-Oriented Control (FOC) with Windows GUI or Hall Effect sensor based analog commutation.

Modular Motion Controller (MMC) Parameters
Model Controller
Board
Voltage
Max (V)
Peak
Current (A)
Operating
Temperature (°C)
Weight
(g)
Size
(inches)
Product
Information
MMC4423-80-100 FOC or Analog 80 100 -40 to 70 183 5.25 x 3.00 x 0.90 Download

Customized Motion Control Solutions by AVEOX

AVEOX offers custom design and manufacturing services to meet your exact needs. Customized solutions are available with either simple analog electronics or advanced hardware and software for programmable functionality.

Our customized motion controllers are capable of handling currents up to 400A and voltages as high as 900V. They feature advanced commutation options, including Trapezoidal and Field-Oriented Control (FOC) and are available with simple analog electronics or sophisticated micro-BIT processors with embedded programmable functionality. Communication options include CAN, RS422, and EtherCAT.

Reliability Tested for the Harshest Conditions

  • Operating Temperature: -55 °C to 125°C
  • Submergibility: Oil, Fuel, and Coolant
  • Vibration: Mil-Std-810/RTCA DO-160
  • EMI Test: Mil-Std-461/RTCA DO-160
  • Embedded Software: DO-178B validated process
  • Saber Modeling, Simulation & Analysis

Examples of Customized Motion Controllers

Military Aerospace Motor Controllers

Key Features:

  • Power range from 1.5kW to 16kW
  • Integrated active Power Factor Correction (PFC) tested to DO-160, Section 16 standards
  • Meets DO-254 / DO-178B DAL-B safety standards
  • Four-quadrant current loop & velocity loop to maintain desired speed
  • Integrated shunt enables steady speeds under varying loads

Military Three-Axis ECS Motor Controller

Key Features:

  • Gun turret mounting
  • Ruggedized for road vibrations, gun firing recoil & ballistic shock
  • Capable of controlling 3 sensorless brushless motors
  • High-voltage input up to 610V DC
  • Air cooled and fully waterproof
  • Advanced J1939 CAN Bus communication
  • Software developed to DO-178B, DAL-C standards

Military Two-Axis Motor Controller

Key Features:

  • Delivers 48kW of power
  • Designed for Military Ground Vehicles
  • Operates with a high 610V DC input
  • Features sensorless Field-Oriented Control (FOC)
  • Extreme temperature tolerance up to 121°C, with 85°C Inlet of PGW for cooling

Our custom motion controllers are designed and manufactured to meet your exact requirements:

  • Sensored or Sensorless Designs
  • Waveform Customization
  • Custom Circuit Boards
  • Flexible Control Inputs
  • Custom Packaging
  • Voltage and Current Customization
 
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Let AVEOX design and build your motion control solution!

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